How To Make A Wooden Door

By Adam Davis

how-to-make-a-wooden-door

how-to-make-a-wooden-door

It is quite possible to make a wooden door without using the expensive services of a craftsman. You can make a solid, rustic and complete door yourself if you know how to make a wooden door. The steps to follow are simple, start by interlocking tongue and groove to glue floorboards together. Then, bolt a Z to hold it all together. We invite you to browse this article to learn the whole procedure.

 

 

The manufacturing of a door begins with the realization of the frame.

To do this, you need:

Use a square and draw the cutting line of the vertical jambs.

 

How to make a wooden door?

 

– When you begin to build a wooden door, first take the measurements of its future location by putting one of the vertical posts.

 

– Then, draw the line and transfer it to the second vertical jamb.

 

– The plan of a wood door is such that the horizontal jamb should measure according to the distance between the other 2 verticals.

 

Assemble the vertical jambs

 

– At the frame level, 2 fir bars with unequal sections make up a door. As vertical jambs, they will be nailed and glued together to create a rebate.

 

– To make a door, you must then start by gluing.

 

Fortify the result obtained by nailing

 

– You must gather the glued elements that make up your solid wood door that you have previously put on the workbench.

 

– Go through the reinforcement nailing.

 

Hole the wall where the jambs will be installed

 

– Place the wooden door jambs.

 

– Every 25 cm, drill the fixing holes and do the same in the wall material.

 

Use conventional dowels on the holes

 

– If your wall is made of brick, plug the holes with standard solid wall plugs.

 

Install the frame on the wall

 

– To finalize the first major step in making a wooden door, you must place male hinges on one of the jambs, straighten them, and then screw them in, making sure they are vertical with a spirit level.

The second part of making a wood door is assembling the boards. You must :

Take measurements of the height and width of the door.

 

Do it from the bottom of the rabbet, allowing 4 to 6 mm of play.

 

Join the floorboards.

 

– Wooden doors are made from tongue and groove floorboards.

 

– If you join the floorboards with a smaller number of whole boards, after the Z is installed, you can complete the width with an additional board that you will cut in its length.

 

 Hold the boards flat with clamps.

 

– Take 2 wooden bars and put the panel obtained after starting to make the wooden door.

 

– Place 2 bars on top.

 

– Use clamps to secure the ends.

 

Use large opening clamps to keep the boards tight.

 

– If you don’t have large opening clamps, use taut cords and a wooden wrench.

 

– The second major part of making a wood door is completed by giving the slats their intended lengths.

 

 

 

The third step in the plan to make a wooden front door or simple is the placement of the Z elements. To do this, you need to:

Lay out the Z-bases on the door.

 

– Whether you are making a large or small wooden door, it is wiser to use exotic wood bars to build the Z.

 

– Take the Z-bars and place them 40 cm from the bottom and top of the door.

 

Write the right-of-way for the crossbars on the panel of the small wooden door.

 

– To successfully cut and position the rails, you must take into account the width of the rebate when installing the Z.

 

– Pencil in their right-of-way on the door slats.

 

Indicate the drilling points to execute the crossbar fastening.

 

– Use clamps to lock each crossbar in its exact position.

 

– Every 10 cm, note the points.

 

Drill the holes previously marked.

 

– Use a 6 x 50 mm diameter drill bit to make the holes in the crossbar.

 

– Make a countersink to delimit the entries for the bolts.

 

Make a countersink on the exit of the holes to allow the nuts to be embedded in the wood of the door.

 

– Take a flat drill bit with a diameter equal to that of a pipe wrench. Then, countersink the holes on the other side of the door, respecting the thickness of the nuts to measure the depth.

 

 Screw the nuts on the bolts.

 

– You must put the nut after the washer.

 

– For this time, use a pipe wrench to tighten it. At the same time, in order to maintain the bolt on the other side, use a screwdriver.

 

Once the 2 crosspieces are in place, position the Z blank.

 

– Be aware that the ends of the Z must stop at the right of the ones opposite the crosspieces.

 

Pencil in the cut of the ends of the scarf.

 

– This is the last point of the third major step of how to make a wooden door. After tracing the ends, you can put the stile in place and follow the same procedure as with the crosspieces for drilling and bolting.

 

Additional operations to make a wooden door:

  1. Put marks on the edge of the door to know the place of the hinges.

 

  1. Cut out the marks with a chisel.

 

  1. Attach the hinges by screwing them on.

 

  1. Glue the groove of the last strip to give the door its exact width.

 

  1. Use a handsaw to cut the last board to length.

 

  1. Put the lock in place and embellish the exterior of the door by applying glaze on both sides.

 

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